Carbon Fibre Parts Development

WHAT IS POLYURETHANE VACUUM CASTING?

Engineered Carbon Fibre & Glass Fiber Solutions

Vacuum casting is a low-volume manufacturing process where liquid polyurethane resin is poured into a silicone mold under vacuum conditions to eliminate air entrapment and ensure precise replication of a master pattern.

Free DFM Analysis

NDA Protected

50+ Material Options

Advanced Composite Manufacturing

Engineering the Future with Advanced Composite Materials to Precision Manufacturing

From advanced prototyping to scalable manufacturing at Indium-Protofy 3D, we engineer carbon fiber and glass fiber composite parts that deliver unmatched strength-to-weight advantage, corrosion resistance, and structural precision for demanding industries.

Composite Engineering, Not Just Fabrication

Dedicated composite R&D team
OEM-grade process documentation
Repeatability assurance protocols
Industrial supply chain integration
Export-compliant packaging

ADVANCED COMPOSITE ENGINEERING

Precision Carbon Fiber & Glass Fiber Development

Engineering high-performance composite solutions for aerospace, automotive, and marine applications with uncompromising technical precision.

Precision tooling & CNC machining
Controlled curing environments (Autoclave / Oven Systems)
Resin infusion and structural layup engineering
OEM-grade quality validation workflows

This enables scalable carbon fiber component manufacturing in India without compromising international quality benchmarks.

Composite Layup & Fabrication

Precision Hand Layup & Automated Processing

Advanced composite fabrication utilizing both traditional hand layup techniques and automated fiber placement (AFP) for optimal fibre orientation and structural integrity.

Core Capabilities

- Hand layup for complex geometries
- Vacuum bagging and infusion
- Automated tape laying (ATL)
- Wet layup and prepreg processing

Technical Specifications

Tolerances: ±0.1mm | Max part size: 3000mm × 2000mm

Autoclave & OOA Curing

Controlled Temperature & Pressure Processing

State-of-the-art autoclave processing and out-of-autoclave (OOA) curing systems ensuring optimal consolidation, void reduction, and mechanical property development.

Core Capabilities

High-pressure autoclave curing
Out-of-autoclave (OOA) prepregs
Temperature profiling and control
Cure cycle optimization

Technical Specifications

Max temp: 400°C | Max pressure: 10 bar | Void content: <0.5%

CNC Machining & Trimming

5-Axis Precision Composite Machining

5-axis CNC machining capabilities for post-cure trimming, drilling, and surface preparation with specialized tooling designed for composite materials to prevent delamination.

Core Capabilities

5-axis simultaneous machining
High-speed routing and trimming
Precision hole drilling
Surface finishing and contouring

Technical Specifications

Positioning accuracy: ±0.01mm | Surface finish: Ra 0.8μm

NDT & Quality Inspection

Comprehensive Non-Destructive Testing

Advanced non-destructive testing protocols including ultrasonic C-scan, X-ray radiography, and optical inspection to verify structural integrity and detect manufacturing defects.

Core Capabilities

Ultrasonic C-scan inspection
Digital X-ray radiography
Thermographic inspection
Optical dimensional verification

Technical Specifications

Defect detection: >1mm | Resolution: 0.1mm | Coverage: 100%

Design & Engineering Support

Composite-Specific Design for Manufacturing

Expert design consultation and DFM analysis optimizing part geometry, ply schedules, and manufacturing processes for performance, cost, and manufacturability.

Core Capabilities

Composite structure design
FEA and laminate analysis
Ply schedule optimization
Design for manufacturing review

Technical Specifications

CAD formats: STEP, IGES, Catia, Solidworks

Tooling & Mold Making

Precision Composite Tooling Solutions

Custom mold and tool fabrication including composite tooling, aluminum tooling, and hybrid systems optimized for thermal expansion compatibility and production volume.

Core Capabilities

Composite tool design and build
Aluminum and steel tooling
Hybrid tooling systems
Tool surface preparation

Technical Specifications

Tool surface finish: Ra 0.4μm | CTE matching available

Services & Capabilities

From initial design consultation to final inspection, our integrated manufacturing capabilities deliver precision-engineered composite components

Comprehensive Composite Manufacturing Services

Optimization Services

Enterprise-Grade Composite Engineering for Global OEMs

Lightweight. Structural. Production-Ready.India’s advanced destination for Carbon Fiber Parts Development and Glass Fiber Composite Manufacturing — engineered for EV, aerospace, automotive, robotics, and industrial leaders.

AS9100D & ISO 9001:2015 certified facility
From single prototype to full production series
In-house FEA, NDI & mechanical testing

Advanced Composite Solutions

Unlock your design potential with our full spectrum of industrial 3D printing technologies. From the speed and versatility of MJF and SLS to the strength of FDM and the precision of SLA/DLP, we provide the right platform and material for every application—from high-fidelity prototyping to end-use production.

Manufacturing Processes

Strength

Flexibility

Medium

Low

Temperature

Density

50–60°C

1.24 g/cm³

Manufacturing Processes

Ready to Start Your Project?

Get an instant quote by uploading your CAD files. No account required.